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Have you noticed that now more and more of our lighting is using led lighting.What is LED? Compared to the traditional light bulbs, LEDs have lower power consumption, longer lifetime and higher energy efficiency. In the PCB industry,when we say LED PCB, it refers to the pcb used for LED lighting, if you are looking for a suitable LED PCB for your lighting system, this article may bring you something. WHAT ARE LEDS COMPOSED OF?LED is an initial light-emitting diode that produces light when an electric current passes through. LEDs typically have negative and positive electrodes, which generate light in the visible light region.The LEDS are glued to the PCB by soldering process and have electrical connections for lighting.Since light-emitting diodes dissipate a lot of heat when they are in use, when you are designing LED, the metal core is usually the best choice for LED PCB, it is because that it dissipates heat more faster. Among them, the metal material aluminum is the most widely used
In the process of PCB connection, the traditional manual folding board is used. Although the timeliness is fast, the differences in the power of the manual folding and the position of the angle of the folding board are often caused. The destruction of the road is given this, the PCB fully automatic section machine, the latest gas and electrical lightweight design is used to complete the cutting stress cutting itinerary at one time, which is especially suitable for cutting precision SMD or thin plates. Bowwaves and microcrack are used to use the wedge -shaped tool linear plate to minimize the shear stress, so that the sensitive SMD components, and even the capacitance can not be affected, and the potential quality risk of the product is minimized. The cutting itinerary is below 1-2mm, and there is no concern for operational safety. The knife is made of high-speed steel precision grinding. It can be repeatedly grinded and used for thin plates without V-CUT. SMT production process is
QFN (QUAD FLAT no-Leadpackage, square flat without quotes), one of the surface packaging packaging. Most of them are now called LCC. QFN is the name stipulated by the Japanese Electronic Machinery Industry Association. The enclosure is equipped with an electrode contact. Because there is no pitch, the stickers are smaller than QFP and the height is lower than QFP. However, when the printed substrate and the package are generated, it cannot be relieved at the electrode contact. Therefore, the electrode contact is difficult to get the pins of QFP, generally from 14 to 100. There are two types of materials: ceramics and plastic. When there are LCC marks, they are basically ceramic QFN. The center of the electrode contact is 1.27mm. Plastic QFN is a low -cost packaging of glass epoxy resin printing substrate substrate. In addition to 1.27mm, there are two types: 0.65mm and 0.5mm. This packaging is also called plastic LCC, PCLC, P-LCC, etc.
QFN packaging has excellent thermal performance, mainly because there is a large area of heat dissipation pads at the bottom of the packaging. In order to effectively transmit heat from the chip to PCB, the bottom of the PCB must be designed with the corresponding heat dissipation pads and heat dissipation. The heat dissipation pads provide a reliable welding area, and the perfunction provides heat dissipation channels. The size of the heat dissipation pads is at least matched with the exposure of the component. However, various other factors are needed, such as avoiding bridges with the peripheral pads. The amount and size of the heat dissipation depends on the application of the package, the size of the chip power, and the electrical performance requirements. It is recommended that the distance between heat dissipation is 1.0mm to 1.2mm, and the size of the perforated is 0.3mm to 0.33mm. There are four design forms of heat dissipation over -the -pels: such as using a dry membran
PCB bare board is the abbreviation of Printed Circuit Board. The Chinese name is printed circuit board, also known as print circuit board, printed circuit board. It is an important electronic component, a support body for electronic components, and a provision of electronic components electrical connection. By. Because it is made of electronic printing, it is called a "print" circuit board. As electronic devices are becoming more and more complicated, there are naturally more and more parts required, and the lines and parts on the PCB are becoming more and more dense. Naked plates (there are no parts on it) are often called "printing line board Printed Wiring Board (PWB)". The substrate of the board itself is made of insulation and insulation, and it is not easy to bend the material. The small line materials that can be seen on the surface are copper foil. The originally copper foil was covered on the entire board, and part of the part was carved during the manufacturing process.
1. There are many dedicated PCB drawing software, such as Protel, etc., you can draw a multi -layer (including double -sided) circuit board diagram. The line is connected to achieve cross -wiring to facilitate typesetting. After the typesetting is completed, it can be handed over to the circuit board of a specific circuit. 2. The double -sided circuit board should be drawn into a circuit schematic in turn, which can be divided into two steps. Step 1: First, draw the symbols of the main components such as IC, etc. The position of the circuit board is drawn on the paper, and the connecting lines and peripheral components are appropriately decorated and drawn to complete the sketch. Step 2: Analyze the principle and organize the circuit diagram according to the habit of drawing. You can also use the circuit schematic diagram software to connect the components and then use its automatic typesetting function to organize. The lines on both sides of the double panel should be accurately
During the long-term production control process, we found that the aperture reached 0.15-0.3mm, and the proportion of the plug holes increased by 30%. 1. The problem of plug holes in the process of hole formation: During the printed board processing, most of the small holes of 0.15-0.3mm still use the mechanical drilling process. In long -term inspection, when we found drilling, we left in the pores The following are the main reasons for drilling holes: When the holes appear in small holes, due to the small pore diameter, high -pressure water washing and chemical cleaning before sinking copper were difficult to remove the debris in the small holes. Essence When drilling the thickness of the stacked layer, the suitable drilling mouth and pad are used to keep the substrate clean. The pads are not reused. The effective vacuum effect (using an independent vacuum control system) is a factor that solves the plug hole.
The drill head is first poured on the copper plate, and then passes through the chemical sinking copper, and the electroplating copper forms a coating hole. The two plays a vital role in the metal of holes. 1. Chemical sinking bronze machine: In the process of double -sided and multi -layer printed board manufacturing, it is necessary to metallize non -conductive nude holes, that is, chemical sinking copper to make it a conductor. Chemical sinking solution is a catalytic "oxidation/restoration" reaction system. Under the catalysis of metal particles such as AG, PB, AU, CU, copper is deposited. 2. Copper plating mechanism: The electroplating definition is to use the power supply to push the coating on the surface of the cathode on the surface of the cathode in the solution. Copper plating is a "oxidation/restoration" reaction. The copper metal anode in the solution oxidize the copper metal on its surface and become copper ions. On the other hand, a reaction is generated on the c
For high -tech development, people need high performance, small volume, and many functions, which prompts the manufacturing of the line board to manufacture to light, thin, short, small development, limited space, and more functions. The wiring density becomes larger. Small. From 1995 to 2007, the minimum pores of mechanical drilling batch capacity fell from 0.4mm to 0.2mm or even smaller. Metal -tonged pores are getting smaller and smaller. The metallic holes depended on the inter -layer interconnection are directly related to the reliability of the printing board. With the narrowing of the aperture, there are no miscellaneous objects that have no effect on the large pores, such as grinding brushing debris and volcanic ash. Once they remain in small holes, chemical sinking copper and electroplating copper will lose their effects. Metal -oriented fatal killer. The design of the printed circuit board is based on the circuit schematic diagram to realize the function required by the
Plug -in wiring terminal The product has a needle distance of 3.5, 3.81, 5.0, 5.08, 7.5, 7.62, and 2-24. It can provide a fixed socket with screws to match and seismic connection. The plug uses the side connection technology, that is, the screw direction is perpendicular to the direction of the wire. Screw -type wiring terminal The line board wiring terminal has always occupied a very important seat in the electronics industry, and it has now become an important part of the printing line board. Its structure and design are more solid to the characteristics of screw connection that are convenient and reliable in wiring; the structure is compact, the link is reliable, and has its own advantages; the principle of lifts of the clamping body is used to ensure that the wiring is reliable and large; The body is divided into two parts to ensure that the distance when the screw is tightened will not be passed to the solder joint and damaged the welding joint; Spring -type wiring termina
The PCB board electrical connection is the most widely used in PCB wiring terminals. How to set the height and its corresponding role in designing is. The size of the key management and control of the terminal is mainly bent terminals 1. Card point size (directly affects PIN maintenance)2. The height of the shift (directly affects the GAP value of the finished product) 3. The height of the stab (only to increase PIN maintenance, some products need) The other three aspects can be controlled 1. The chief of the terminal 2. The width of thepin feet 3. Straight lines of terminals Strengthen the control of production processes to ensure the efficient manufacturing system to ensure the quality and intersection of the product.
Flexible Printed Circuit Board (abbreviated FPC) is also known as flexible printed circuit board, or soft printed circuit board. According to the definition of IPC, the deflection of the circuit board is a product that is designed and produced by the line graphics on the deflection substrate in a printed method. (1) FPC is small and light weight. (2) FPC can move, bend, and twist. (3) FPC has excellent electrical performance, dielectric performance and heat resistance. (4) FPC has higher assembly reliability and assembly operationability. (5) FPC can be installed with three -bit connection. (6) FPC is good for heat diffusion. (7) Low cost. (8) The continuity of processing.
Number of layers of the line: single -sided FPC, double -sided FPC, multi -layer FPC Physical strength: deflection PCB, just -scratch PCB According to the substrate: polyester substrate type, organic fiber substrate type, polytexoethylene medium thin film substrate type, etc. By an enhanced layer: there is an enhanced FPC, no enhanced FPC Round density: ordinary FPC, high -density interconnection (HDI) FPC The soft plate is a printing circuit made of flexible insulating substrate, and has the advantages of many hard print circuit boards. The product volume is small, light weight, and the volume of the device is greatly reduced. The application of electronic products to high density, miniaturization, lightweight, thin, and high -reliable direction needs. , Folding, you can make a three -dimensional wiring, arbitrarily arrange according to the requirements of the spatial layout, change the shape, and move and retract in the three -dimensional space to achieve the integration of
The insulation film forms the basic layer of the circuit, and the adhesive bonded the copper foil to the insulating layer. In multi -layer design, it is bonded with the inner layer. They are also used as protective coverage to separate circuits from dust and humidity, and can reduce the stress during the deflection, and copper foil forms a conductive layer. In some flexible circuits, rigid components formed by aluminum or stainless steel are used. They can provide the stability of the size, providing physical support for the resettlement of components and wires, and release of stress. Adhesives bond the rigid components and flexible circuits together. In addition, there is also a material that is sometimes used in a flexible circuit. It is a bonding layer. It is formed formed by coating on both sides of the insulating film. The bonding layer provides environmental protection and electronic insulation functions, and can eliminate a layer of film, as well as multi -layer capabilitie
During the production process, the problem of being scrapped and replenished in order to prevent too low or reduce the problem of excessive rates of drilling, pressure delay, and cutting in order to prevent too much short circuit. The best effect of the best effect is particularly important before giving birth. Pre -treatment of pre -treatment, there are three aspects that need to be dealt with. These three aspects are completed by engineers. The first is the FPC board engineering evaluation, mainly to evaluate whether the customer’s FPC board can produce, whether the company's production capacity can meet the customer's board requirements and unit costs. The supply of raw materials, in the end, the engineer processes the engineering files of the customer's CAD structure, the Gerber line data, etc. to suitable The production department and various departments such as cultural control and procurement have entered the conventional production process.
PCB production process Dual -panel system Open → Drilling → PTH → Electroplating → Pre -processing → Dry Film → Pickup → Exposure → Graph Electroplating → Dalf Meeting → Putting Dry Film → Displaying Disposal → Etancular → During Mask → Surface Treatment → Paste the cover film → suppress → curing → nickel gold → printing characters → cutting → electrical test → final inspection → packaging → shipment One -scale Open → Drilling → Patching dry film → Division → Exposure → Evidence → Decoration → Surface treatment → Patch covering film → curing → surface treatment → sinking gold → printing character → electrical test → rushing → rushing Cut → final inspection → packaging → shipment
The effect of the wiring of the pad connection and the position of the pores on SMT production: The wiring of the pad connection and the position of the pores has a great impact on the welding rate of SMT, because the inappropriate pad pad connection line and the pores may play the role of "theft" solder. Walk (the rainbow suction and capacity in the fluid). The following situation is good for production quality: 1. Reduce the width of the pad connection line: If there is no current bearing capacity and limitation of PCB manufacturing dimensions, the maximum width of the pad connection line is 0.4mm or 1/2 pile width, which can be smaller. 2. The most preferably selected between the pads connected to the large -scale conductivity belt (such as ground floor, power surface) is a narrow connection line with a length of not less than 0.5mm (the width is not greater than 0.4mm or the width is not greater than 1/2). 3. Avoid introducing pads from the side or corner. The most prefera
Because the production of the printed circuit board is in the second half of the electronic equipment manufacturing, it has become the downstream industry of the electronics industry. Almost all electronic equipment requires the support of the circuit board. Therefore, printing circuit boards are products with the highest market share in global electronic component products. Japan, China, Taiwan, Western Europe and the United States are the main printed circuit board manufacturing bases. Benefiting from the new products and new market support, the global PCB market has successfully achieved recovery and growth. According to the statistics of the Hong Kong Circuit Board (HKPCA), the global PCB market will develop steadily in 2011, and it is expected to grow by 6-9%, and China is expected to increase by 9-12%. The Taiwan Institute of Technology (IEK) analysis report predicts that the global PCB output value will increase by 10.36%in 2011 to US $ 41.615 billion. According to the rep
The copy plate is removed by a piece of PCB board components, and the surface is clean. We must copy it to the PCB file and follow the steps as follows: 1. Scan the top layer, save the picture, and name top.jpg. At this time, the scanning DPI can be set according to different density. If the settings are 400dpi. 2. Scan the bottom plate, save the picture, and get the name bottom.jpg 3. Make out the middle layer 1 with coarse sandpaper, leak the copper skin, clean it after cleaning, and scan the picture, and get the name MID1.JPG 4. Make the middle layer 2 with coarse sandpaper, leak the copper skin, get it clean, and scan the picture. 5. In the Photoshop, adjust each picture horizontally (select the picture to ensure that the picture is level, so that the lines that come out of this look good, and multiple pictures can be easily aligned). It is recommended to make the underlying image horizontal image in order to make the bottom diagram It is the same direction, the upper and
Flexible circuit board (FlexiblePrintedCircuit, FPC), also known as soft circuit board and deflection circuit board, is very popular with excellent characteristics such as light quality, thin thickness, and free bending folding ... It mainly relies on artificial visual inspection, with high cost and low efficiency. With the rapid development of the electronics industry, the design of circuit board design has become more and more high -precision and high density. Traditional artificial testing methods can no longer meet production needs. FPC defect automation testing has become an inevitable trend of industrial development. Flexible circuit (FPC) is a technology developed by the United States to develop aerospace rocket technology in the 1970s. It is a high reliability, excellent deflection made by polycatis film or polytamine as a substrate material. The printing circuit is embedded in the circuit design on the bending light and thin plastic sheet to make a large amount of precisi
It is composed of a combination bracket, a padding combination plate, a frame support guide system, a material support frame, a unloading device, a cutting knife and its fixing device, an upper plate support system, and a cutting speed changing device. The upper surface of the combination bracket is short, and the padding combination plate is horizontally fixed on the combination bracket. There are slits corresponding to the number of cutting knives on the padding combination plate, The frame support guide system is composed of several pairs of guide sliding devices fixed on the combined bracket and several pairs of positioning devices. The guide sliding devices are fixed on both sides of the combined bracket in pairs, and the positioning devices are also fixed on both sides of the combined bracket in pairs. The material support frame is connected to the frame support guide system in a sliding manner, The guiding sliding device in the frame support and guidance system only allows t
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