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HDI Board Introduction

February/03/2026

HDI introduction

High-Density Interconnector (HDI) PCBs are advanced printed circuit boards characterized by a higher wiring density per unit area compared to standard PCBs.  



They incorporate:

  • fine lines
  • microvias,
  • multiple layers

which allow for more compact and efficient designs.

  • Blind / Buried Microvias: Small holes that connect different layers, enabling higher density and reducing the space needed for routing.

Key Features of HDI PCBs 01




  • stable laser via formation
  • controlled plating and copper filling
  • copper balancing to avoid via fatigue underthermal cycling


  • HDI Board Introduction



  • Smaller trace width and space: HDI PCBs can accommodate smaller components with tighter lead spacing, making them ideal for compact devices.

Key Features of HDI PCBs 02




  • high-Tg FR-4 / FR-5

  • polyimide for wide thermal cycling

  • CTE-matched stackups to reduce warpage


HDI Board Introduction

  • Layer Count: HDI boards often have multiple layers (4 to 20 or more), which support complex circuits and designs.

Key Features of HDI PCBs 03




  • 26 oz copperoptions

  • thermal-via grids
  • heat-spreading planes for MOSFETs / IGBTs /SiC devices

HDI Board Introduction


Impedance Control: Enhanced design capabilities for controlled impedance, crucial for high-frequency applications.

Key Features of HDI PCBs 04




  • bend-radius validation

  • flex-tail stress analysis
  • adhesive-less PI for long bending life

HDI Board Introduction


Applications of HDI PCBs




  • Consumer Electronics: Smartphones, tablets,and wearables benefit from HDI's compactness and functionality.


  • Telecommunications: Ideal for networkingdevices and communication systems.

  • Medical Devices: Essential for compact,reliable medical equipment.

  • Automotive: Used in advanceddriver-assistance systems (ADAS) and infotainment.




Advantages of HDI PCBs   


  • Space Efficiency: Allows for smaller devicefootprints.
  • Performance: Enhanced electricalperformance due to shorter paths and reduced parasitic effects.
  • Versatility: Suitable for variousapplications, from consumer products to industrial systems.     

 More References. 


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HDI Board Introduction

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